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ProMark Offroad Blog

Roller or Hawse Winch Fairlead?

Aluminum hawse

Aluminum hawse for use with synthetic winch rope

The debate between a roller fairlead and aluminum hawse fairlead is one that has no cut-and-dried answers, but here are a few guidelines to follow in making your decision.

Tight Wheeling vs. Open Spaces

Sometimes a couple inches of extra clearance could make the difference in getting you a better approach angle and preventing your rollers from getting jammed up against a rock. If you wheel in tight spots, a hawse fairlead will give you that extra clearance. It can also give you a better approach angle. If you wheel in open areas, however, a couple of inches won’t make any difference.

Steel or Aluminum Fairlead

The type of material matters. If you choose to use a hawse fairlead, make sure it’s an aluminum hawse if you run synthetic winch line. A steel hawse is designed for use with steel cable only. Synthetic rollers are available for use with synthetic rope, although new steel rollers can work with your rope, too—as long as there are no nicks or sharp edges on the steel.

Aluminum is lighter than steel, so if you’re looking to cut every pound that you can, go with an aluminum hawse and synthetic rope.

Considerations for Synthetic Rope

With the old-style roller fairleads, it was possible to pinch the synthetic rope between the rollers, but with the newer style rollers, there is almost no chance of pinching the rope.

Whether you use new rollers or an aluminum hawse with your synthetic cable is basically up to you. Plenty of guys run rollers and synthetic line without any problems. As long as the rollers are not roughed up by steel cable, rollers should work fine with synthetic rope. If you are switching from steel cable to synthetic rope, purchase a new fairlead (either hawse or roller). It’s not worth cutting a brand new synthetic line by “making do” with your old fairlead.

Winch Fairleads for Steel and Synthetic Rope

Roller Winch Fairlead for Steel Cable

Roller Winch Fairlead for Steel Cable

The winch fairlead you choose for your wire or synthetic rope is important when it comes to protecting your rope from damage. The following guidelines will help you choose the right winch fairlead for your setup.

Fairlead Choices for Wire Rope

Wire rope should always be paired with a steel fairlead, preferably rollers. Steel cable will eat up an aluminum hawse. If you decide to use a hawse with steel cable, it must be a steel hawse, not aluminum. Some customers choose a hawse for the extra clearance, but rollers will treat your wire rope better.

Just like other equipment, roller fairleads wear out over time and need to be replaced. Keep an eye on the condition of the fairlead and replace as needed.

Fairlead Choices for Synthetic Rope

If you switch from wire rope to synthetic, get a new winch fairlead, preferably an aluminum hawse. Special roller fairleads are available for use with synthetic line as well. A steel hawse should not be used with synthetic rope. If the protective coating wears off, rust will form, and the rough texture of the rust will wear down the rope.

If you switch from wire rope to synthetic, you may also need to purchase a new snatch block. If the groove is roughed up by the wire rope, do not use it with your new synthetic rope, or you could damage the rope.

Aluminum Hawse Fairlead

Aluminum Hawse Fairlead

Why Use an Aluminum Hawse?

Many of our customers have used new roller fairleads for their synthetic rope with no problems. However, roller fairleads are more susceptible to damage (such as weathering and rust), and if damaged, they can easily damage the rope. To protect your investment in your synthetic rope, we recommend using an aluminum fairlead. Buying a new fairlead is cheaper than buying new synthetic rope when your old fairlead chews up the rope.

You’ve probably heard the argument that synthetic rope can get pinched between the rollers. Possible? Yes, but only in extreme cases. In severe angle pulls, the line can get caught on the edge of the roller support up in the corner, causing the line to part under load, but this rarely happens. And if you redirect the line for a straighter pull (which we strongly recommend), it should never be an issue.

An argument that holds more weight is that damage to a steel roller can easily shred your synthetic rope. An aluminum hawse, on the other hand, can be sanded down smooth again if damaged. Other arguments for an aluminum hawse over steel rollers is that synthetic rope is smooth enough that sometimes it doesn’t even move the rollers; aluminum is lighter than steel; and a hawse does not stick out as far as a roller fairlead, allowing a better approach angle.

New at PROMARK! Aluminum Hawse Fairlead for Recovery Winches

New! Aluminum Hawse Fairlead for Recovery Winches

New! Aluminum Hawse Fairlead for Recovery Winches

PROMARK OFFROAD now offers an aluminum hawse fairlead specifically designed for self-recovery winches running synthetic rope. The PROMARK hawse is constructed with high quality aluminum and a smooth machined surface. Unlike a traditional steel hawse or roller fairlead, the aluminum hawse will not fray or tangle synthetic winch rope.

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An aluminum hawse is recommended for use with synthetic ropes. The hawse prevents the rope from getting caught between rollers, and it replaces fairleads roughed up by wire rope.

Mounting hardware is included with the fairlead. The hawse is built with a standard 10-inch on center bolt pattern and is designed for use with 8000 lb and larger self-recovery winches.

This recovery winch aluminum hawse is now available for only $39.99! Free shipping included on all orders.

PROMARK also offers a 92′ synthetic winch rope for replacing your winch rope or switching from steel cable to synthetic rope.

Roller vs Hawse for Synthetic Plow Rope

10-foot Synthetic Rope for ATV Plows

10-foot Synthetic Rope for ATV Plows

If you use a winch to power your ATV plow, it’s important to make sure that the cable is protected. Synthetic rope is highly recommended for plowing; however, any plow line—synthetic or steel—requires regular maintenance to keep it in working condition and prevent it from breaking.

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With synthetic rope, it’s best to use an aluminum hawse fairlead. Aluminum is a softer material than steel, which means that you can sand it smooth if it happens to get any rough spots. As you raise and lower the plow, the synthetic cable may wear a groove in the aluminum hawse. If this happens, simply sand down the groove with fine grit paper.

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This ability to sand down rough spots or gouges is what gives the aluminum hawse an advantage over the steel roller. The chrome finish on a roller fairlead prevents you from being able to sand it down. If you use a roller fairlead with your synthetic rope, any sharp edges that develop can shred the rope, and the only way to prevent this is to replace the roughed-up fairlead with a new one.

Use an aluminum hawse with synthetic rope.

Use an aluminum hawse with synthetic rope.

Keep a close eye on the condition of your hawse. If any rough spots develop, sand them down immediately. A roughed-up hawse is a sure way to break your synthetic rope, so check the rope and hawse regularly.

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Another important part of maintaining a synthetic plow rope is to keep the rope free of debris that could scuff up the hawse. Abrasive material on the rope can cause the rope to break if it rubs on the hawse.

Also, watch the angle of the rope as it raises and lowers the plow. A steep angle can cause premature wear on the rope. Make sure the rope isn’t rubbing on any edges, such as the winch housing, plow parts, or the ATV.

Choosing a Winch Fairlead: Roller vs. Aluminum Hawse

For synthetic winch cable, use an aluminum hawse fairlead.

For synthetic winch cable, use an aluminum hawse.

What difference does it make if you use a roller or aluminum fairlead? It could make the difference between a successful recovery and a broken winch cable. What type of fairlead you need depends on the type of cable you have.

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For steel winch cable, use a roller fairlead. The side and horizontal rollers guide the cable through the fairlead and make it easier to free spool.

For synthetic winch cable, use an aluminum hawse fairlead. There are two reasons for this. The first is that burrs on a used roller fairlead can damage synthetic rope. You need a fairlead with smooth edges to protect your rope. The second reason is that synthetic rope can get pinched between the side rollers and the top and bottom rollers. Again, this can damage your rope.

Most winch manufacturers recommend using a brand new aluminum hawse in combination with your new synthetic rope. Similarly, if you’re swapping out the steel cable on your winch for synthetic, always use a new fairlead. Steel cable roughs up the fairlead and creates sharp burrs that can cut right through your new rope.

Tips for Using Synthetic Winch Rope

Synthetic rope

Following these tips will prolong the life of your synthetic winch rope.

Since too much abrasion can damage or weaken your synthetic winch rope, protect your rope from rubbing against sharp objects or edges. If the winch rope angles over a rock, prevent the rope from chafing with a protective sleeve or heavy blanket. Use a tree strap when anchoring to trees or other objects or when dragging logs or brush. Be aware of any points where the rope may contact sharp edges on your vehicle, such as in off angle pulls, and provide extra protection from chafing where needed.

Regular maintenance will prolong the life of your synthetic winch strap. Periodically check the winch strap for damage or wear. Also, it’s just as important to check the fairlead for damage, as a roughed-up fairlead can easily damage your strap. Never combine a synthetic rope with a fairlead that has sharp edges, such as a fairlead worn down by steel cable. An aluminum hawse fairlead is highly recommended for use with synthetic winch line, since the aluminum hawse has no sharp edges and resists damage more easily than a roller fairlead.

Keeping your synthetic winch line clean and dry will also increase the life of your synthetic rope. A wet and muddy winch rope that is left on the winch drum could make your rope susceptible to rot. To clean your rope after a muddy ride, spool out the line, rinse it with a hose, and let it dry completely before respooling.